Is Your Aluminum Cylinder Safe?

By John Meyer

You may have heard stories about aluminum, cylinders and something called Sustained Load Cracking.

The rumors imply that SLC is a major problem with aluminum scuba cylinders and that it makes them dangerous to use.

All high-pressure cylinders used in scuba, both steel and aluminum, can become dangerous if they are physically

Abused (i.e., dropped, dented, or subjected to high heat, as in a house fire), routinely overfilled to a working pressure

Above the manufacture’s rating for that cylinder or if they are improperly inspected at the routine intervals

Required for both visual and hydrostatic tests - or not inspected at all.

The current stories deal with a particular aluminum cylinder made of an alloy known as 6351.

This metal was used in making scuba Cylinders, and in the aerospace industry up until 1988. This particular alloy

can develop slow growing cracks known as “SLC.”  It is not a manufacturing defect; it is a characteristic of the metal.

Physical abuse or routine overfill can encourage the development of SLC.

Since the cracks require about six years to grow to the point where they can be dangerous, they can easily be detected

By the use of proper visual inspections, and by “eddy current” testing before they are a problem.

Eddy current tests can “see” Cracks in metals before the human eye can see them.

Beginning in 1989, all new aluminum cylinders were made from a new alloy call 6061, replacing the older 6351 alloys.

This alloy is not prone to SLC. You may have heard that these new cylinders were being replace, too. Actually, as “eddy current”

Testing was being introduced, inexperienced technicians where rejecting cylinders based on the test because of improperly evaluated

Testing results. Manufactures replaced a limited number of tanks so that they could run tests and figure out why they were being

Returned. These tests showed no SLC in the tanks, but allowed the industry to provide better training to eddy current test

Technicians to make the test more accurate:

 

Special Note: Scuba Center of Spokane is now a PSI Certified inspection station.